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Öğe The effects of stacking sequence on drilling machinability of filament wound hybrid composite pipes: Part-1 mechanical characterization and drilling tests(Elsevier Ltd, 2020) Gemi L.; Köklü U.; Yazman; Morkavuk S.In the first part of this two-part comprehensive study, mechanical properties and machinability characteristic of filament wound hybrid composite pipes with various stacking sequences of glass and carbon fibers (Glass-Carbon-Glass (GCG), Carbon-Glass-Glass (CGG), and Glass-Glass-Carbon (GGC)) were investigated experimentally. In order to determine the mechanical properties of the pipes, hardness test (Shore D), ring tensile test (ASTM D2290), and burst test (ASTM D1599) were carried out. Machinability tests were performed at various feed rates (50, 150, 250 and 350 mm/min) and spindle speeds (796, 1592, 2388 and 3184 rpm) using with and without a back-up. The results showed that stacking of the carbon layer between two glass layers (GCG) presented better performance in terms of mechanical properties and machinability characteristic. The maximum ring tensile stress of GCG specimen is 27% and 19% higher than those of GGC and CGG specimens, respectively. On the other hand, the lowest thrust forces measured during the drilling of GCG specimen while the GGC represented highest values. In addition, the use of back-up led to an increase in thrust force. The highest increase was observed in GGC sample. In GGC sample, a change in a spindle speed increased thrust force by 18–35%, while a change in feed rate increased thrust force by 20–30%. © 2020 Elsevier LtdÖğe Relationship between machinability, microstructure, and mechanical properties of Al-7Si alloy(ASTM International, 2018) Uludağ M.; Yazman Ş.; Gemi L.; Bakircioğlu B.; Erzi E.; Dispinar D.In this work, commercially available Al-7Si alloy was used, and the microstructure was modified by the additions of AlSr15, AlTi5B1, and Al3B. Cylindrical samples were cast into a sand mold and the machinability of the alloys was characterized by means of surface roughness, chip morphology, and buildup edge of the chips. Tool life and surface finish can be improved by decreased chip size by lowering the energy required for machining. The surface finish is an indicator of the quality of the material during the machining process. Therefore, in addition, melt quality was measured by means of reduced pressure test and the calculation of the bifilm index was used to compare the melt quality with machinability. It was found that there is a good correlation between bifilm index and surface roughness of the machined parts. Thus, for a better surface finish, melt quality, which can be quantified by bifilm index, has to be high. AlSr15 modified alloy exhibits the lowest built-up edge with the lowest surface roughness, because strontium modification causes coarse silicon crystals to transform to fine fibrous structure, which enhances machinability. Copyright © 2018 by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959